Every organization has its own objectives as well as certain obligations that they perform to deliver the best result to the customers as well as to the environment also. Toyota, in this context, one of the most renowned automobile manufacturing companies has developed a unique system as Toyota Production System. The efficiency of this system is exceptional when it comes to the production level. This post mainly deals with the overall concept of TPS and how it has brought revolution in the world of automobile manufacturing.

About the System

The Toyota Production System is the zenith of Toyota’s dedication for the purpose of continuous improvement. It is more like a kind of culture that is been followed by the management as well as dedicated employees of the company.

Each and every person abides by the same set of principles and intent for enhancing the overall process of production through this system. The best thing is the concept lies in the requirement of the customers as well as the quality of the product.

What Does TPS Mean for the Employees of Toyota?

  • An excellent opportunity to work at different stations and to develop skill set
  • A stage where the responsibilities are available in a well-defined manner
  • A strong culture that is blended with quality as well as safety

The ultimate consideration of this system was elimination in the overall expenditure by minimizing the waste altogether at large scale. Usually, four different types of waste are there when it comes to the operations in manufacturing productions.

  1. Excessive production
  2. Investment of gratuitous capital
  3. Availability of enough preparation for a project
  4. Number of sources for production

TPS, a Production System developed by Toyota came into existence between 1948 and 1975 by Eiji Toyoda and Taiichi Onho mainly to eliminate the wastage at the production level. Let’s have a look at the model of the concept also known as TPS house that has entirely changed the way of doing business and making profit from the existing resources.

TPS House
Figure: TPS House

What TPS assure to Manufacturing Units?

The concept of TPS is so effective that it always offers genuine and fortunate results for the business organization. Some of the benefits of this system are:

  • On-time delivery of the final product
  • Value for the money invested
  • Health and safety of the employees
  • High-quality results
  • Environment-friendly

Advantages of Toyota Production System

TPS turns highly beneficial for the ones who choose it to implement as a means of improving their current production system. Check out some of the advantages that businesses can explore form the system.

  • Its Enhances the Satisfaction Level of the Customers

The use of TPS at production level ensures delivery of products defect-free and it always keeps the priority of the customers on the top.

  • It minimizes waste

The system increases the efficiency and helps in cutting down the costs. It identified overproduction and the unwanted inventories and then improves it until and unless the system eliminates waste.

TPS, a Production System developed by Toyota make sure that the safety aspects of the employees are given utmost importance. This was how Toyota becomes one of the most popular and responsible manufacturing units and doing good things for the betterment of the industry.

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